One step forward, two steps back. A couple of days ago I decided, against my better judgement, to add the horizontal stabilizer before I added the wings. I usually like to have the wings installed so I can judge the "horizontalness" of the elevators. But I wanted to add the stabilizer early so that I could fill and sand the area at the same time I did the rest of the fuselage. The stabilizer sits in a cradle that is formed by the sides of the rear fuselage, so I "assumed" it would keep everything straight. What could go wrong?
Today was the day to add the wings. There are two large wing spars that are sandwiched between the fuselage sides that are designed to set the dihedral and keep the wings straight. So I jumped in again with my "What could go wrong?" attitude. Well, I immediately noticed that the wings were wonky. One was too high and one was too low. The angles were wrong. In addition, one of the wings was an 1/8 of an inch too low to fit into the wing cutouts on the fuselage. I fixed all of this by shaving the bottom of one pair of wing spars and the top of the other pair. This allowed the wings to fit correctly, and took out "most" of the mismatch at the wing fuselage join. I glued and clamped the wings. Yeah.
I was in the midst of patting myself on the back when I noticed that now the horizontal stabilizer looked very wonky compared to the wings. My first impulse was to leave it, but the mismatch between the wings and the tail is very noticeable. So, I carefully took the low side of the tail and pushed till I heard a loud crack. Luckily it separated at the joint between the stabilizer and the fuselage, and it broke only on the side that needed adjusting. Once the wings are dry, it will be time to re-glue and repair the damage to the tail, including a reinforcing strip that I added to the tail. One some photos, you can see a reinforcing plate that was added to the place where the horizontal tail joins the fuselage. One more thing to repair.
More adventures tomorrow. Cheers.
6 attached images. Click to enlarge.
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1. Reinforcing plate to be added here.
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1. I pre-curved a piece of thin styrene for the reinforcement.
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1. Red electrical tape holding everything in place while the glue dries.
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1. Mismatch at wing join, but just on this side.
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1. These wing spars should have kept everything straight, but they didn't.
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1. Modification to the horizontal stabilizer so that I can make it match the wings. More glue, filler, and sanding. Yeah!