Here I am at the fifth week of the Academy 1/48 Academy CH-46A/D build and I am still working on the cargo/crew area. To begin with I painted and mounted the overhead lights. I ten ran various wires and lines on the roof. Inside the cargo/crew area are upper panels with what look like moving blankets and folding seats for the crew. The kit crew seats look a little small compared to the reference photo so I opted to build my own. I started with using 0.75mm styrene rods and made the seat frame. I then used some nylon red cloth and created the seats. I am thinking of having one side folded up and the other side folded down or both sides down.

Next for the upper panels I have some very thin “L” channel styrene strips. I used these as the upper and lower supports for the upper panels. For the blanket area I used some 3M glass cloth tape. The nice thing about having these panels mounted is they will aid in hiding the wires for the rear door and tail lights which need to be routed forward and then down.

I then finally started on the floor. I panted it gunship grey to simulate the non-skid surface. The roller tracks were then taped off and painted. I sanded down the cockpit center console and added the photo etch panel. I still need to add the various levers and details but will wait until I actually start doing the cockpit so they won’t accidently get lost. With all these details in the cargo/crew area I still need to figure out how the order to get all these mounted inside and rout all the wiring. I am now working on the bulkheads between the cockpit and the cargo/crew area. There will be a channel so all the LED wiring can be routed to the bottom of the fuselage. Then I can start working on illuminating the instrument panel and finishing off the cockpit.

You can see this build from the start in the build log at: https://davidsscalemodels.com/build-log/1-48-ch-46a-d-helicopter/

10 attached images. Click to enlarge.

Fantastic job, my friend @davids_models!

For the sixth week of the CH-46 project I began detailing the bulkheads between the crew/cargo area and the cockpit. Starting with the cargo area bulkhead I cut open the panels to replicate the ref photos. I used some scrap photo etch pieces to create the panels. I then adding the cables for the avionics on the left side and ran the cables and hydraulic lines on the right side. Just to note the wiring for the upper LED’s will route thru the right side as well once I start hooking all the wires together. In the reference photo there is a folding jump seat by the doorway. I scratch built the seat frame, mount, and support rods out of styrene tubing and then used the 3M glass tape for the seat cloth. Finally, I made a decal for the warning sign on the left. For the cockpit bulkhead I used the 3M glass tape on the panel which was then painted with green drab and then olive drab to give it some color depth. The panels were then mounted to the floor.
Next I began the work on the cockpit instrument. I sanded down the face and removed the shroud. I then needed to modify the backside by removing the supports just behind the panel so I can fit the three LED’s and drill out the holes for the gauges. I then scanned the Eduard panels for the gauges and instrument panel into my PC and made a guide for drilling the holes and also make a decal for the gauge faces. The guide for the holes was then taped to the face of the kit instrument panel and I used drills that matched the gauge sizes. With the holes drilled I covered the face of the instrument panel with a 0.001 sheet of white styrene. The photo etch instrument panel was held onto the panel face and checked to make sure the holes lined up with the panel. To keep the gauges from having bright spots due to the LED’s I mounted them facing to the rear. The rear panel I will be making being white will diffuse the light so all the gauges have the same brightness once the instrument panel is finished.
I am now working on finishing the instrument panel then I will finish off the cockpit with the detailed seats, control sticks, and pedals. I then need to make the mount on the nose of the cockpit to hold the twin landing lights that shine thru the nose.

You can see more photos and details of this build from the start in the build log at: https://davidsscalemodels.com/build-log/1-48-ch-46a-d-helicopter/

10 attached images. Click to enlarge.

Beautiful detail work, David @davids_models

Arriving at the seventh week of this CH-46 project I worked on the cockpit. I continued on the instrument panel. I used this sheet styrene to make a light box and then used the photo etch hood on the top. I then used the decal of the instrument faces on the front of the panel. The photo etch face was then mounted on top of the decal. I finished the instrument panel with two coats of flat black paint and verified I had no light leaks.

The pilot and co-pilot seats were assembled and detailed with photo etch seat belts. The control sticks, seats and instrument panel were then mounted to the cockpit. During the various steps where the instrument panel was drying I was able to mount the interior walls to the inside of the fuselage. For the side navigation lights I made two opto-couplers to hold the LED’s. I used a 0.75mm fiber optic line and used a flame to slightly melt the one end. This melted end is the lens for the side navigation light. It was fed thru the fuselage and then trimmed flush on the inside. The opto-coupler was then mounted with the LED aligned to the fiber optic. The wiring for the LED’s will be painted and routed to the forward bulkhead to join the rest of the wiring.

One of the things that are beneficial is when I post these weekly updates. It allows others to see how I do things but it also allows others to provide insight on details I may have missed or gotten wrong. As an example I was informed by a fellow modeler that the crew seats were not one long bench but rather they are in four seat sections. I searched and found a reference photo that shows this as well as the seat belts. I then modified the seats into sections and using the glass cloth tape I made the seat belts and using some spare photo etch pieces I made the buckles and the mounts for them.

Moving forward I have one more detail to add the interior, the machine gun mounts. I looked over the kit guns and these lacked a lot of details. I decided to use aftermarket items to replace these. I ordered a set of Royal Model .50 caliber photo etch ammo belts and the Eduard resin waist guns. These should be delivered this coming week. I will have one aimed outside the port side and the starboard side will be in the stored position with the cover over it. While I am waiting for these to be delivered I am going to start work on the tail rotor section. The tail section has two red flashing lights on the top and a white navigation light out the back. These will be done with LED opto-couplers and fiber optics.

You can see more photos and details of this build from the start in the build log at: https://davidsscalemodels.com/build-log/1-48-ch-46a-d-helicopter/

11 attached images. Click to enlarge.

Excellent so far, my friend @davids_models!

Eight weeks into the CH-46D and I am still working on the interior details. The guns are due in this week. While waiting for delivery I started modifying the tail. I opened up the vent on the port side and added a photo etch screen. The inside was then painted flat black to block and light from showing thru. The opto-couplers were mounted to the bottom and I used 0.75mm fiber optics to run to the light points. For the navigation light I melted the tip of the fiber optic to replicate the navigation light. The upper flashing lights will go to the lenses supplied in the kit later after the fuselage is painted. Next I made the twin lights in the nose using two pico sized bright white LED’s. I used kapton tape to mask the nose and the cockpit doors so these can be painted later as well.

The guns and ammo belts arrived! The resin guns look way better and their size is more accurate for the scale. I used some scrap photo etch to make the axial mount for the guns. The rear gun sights looked a little thick so I replaced these with photo etch versions. The gun mounts were then cleaned up and painted. I found a few more reference photos that detailed the area around the gun mounts. One thing I noticed was there are a few fire extinguishers near them. I am going to scratch build these. The kit instructions have a very good detail photo of this and the kit section was really bad. The stairs are very thick and the rail was a thick wall. I tried to clean this up and modify it but there was just way too much to modify. I decided to scratch build it from photo etch and styrene scraps. I am hoping to start on the fuselage assembly later this week.

You can see more photos and details of this build from the start in the build log at: https://davidsscalemodels.com/build-log/1-48-ch-46a-d-helicopter/

9 attached images. Click to enlarge.