The ninth week is challenge week on the 1/48 Academy CH-46A/D! I call it challenge week because trying to put the fuselage together with all the wiring routed requires all the subassemblies to be put together at the same time. To start with I scratch built the fire extinguishers for the cabin using styrene rods and some solder. Two of these were mounted near each of the gun mounts. The third one will mount near the rear door later.
I then began routing the wiring. Starting with the tail the wiring was routed thru the upper panels into the forward bulk head with the other wiring. I used acrylic gel to hold down the wires so they would not interfere with the forward rotor shaft. They were then routed over the bulk head and between the bulk heads between cockpit and cabin. All of this wiring was routed thru the floor and tied in with the wiring for the instrument panel and lower flashing navigation light. The nose light wiring was then run under the cockpit floor and all of the wires were tied together where the rear landing gear assembly will be mounted. I then performed a light check to make sure all the lights were wired in.
The starboard side wires were also routed the same way. I then performed a light check to make sure all the lights were wired in. The fuselage halves were then carefully aligned and were glued together in sections making sure not to pinch any wires. With the halves glued together I used some long tweezers to mount the starboard side seats and the upper panels. The wiring was all dressed up and a second light check was done. The lighting effects are exactly how I wanted them to look.
I need to clean up the fuselage seams and then assemble and install the rear landing gear assembly. The wiring will be routed thru each of the rear landing gear and tires so they can pass thru the base. There are still a few more details to add the fuselage as well and then I can start with the base coat of paint.

You can see more photos and details of this build from the start in the build log at: https://davidsscalemodels.com/build-log/1-48-ch-46a-d-helicopter/

10 attached images. Click to enlarge.

Impressive detailing, David @davids_models
Those fire extinguishers are truly amazing.

Nice start on the external parts, David @davids_models

After eleven weeks on the CH-46 the helicopter is almost finished! I started off applying the decals. The kit decals worked very well. The tedious part was the 60+ placards/stencils. It took three nights to get all the decals applied. These were then sealed with a clear coat.

I began removing the kapton tape masking on all the windows and the Micromask from the navigation lights. The navigation light lenses were then painted with Tamiya clear for the color of the light. I then did a quick light check before moving on to installing the boarding ladder and the cargo ramp. On the boarding ladder I used 38 gauge wire for the support cables. The angle of the steps should look better once the helicopter is on the display base. It sits about 0.1 inches higher in the back due to the wires out the bottom of the tires. I did another light check and all is good.

I have some minor touch ups to do and then I need to use some compressed air to clear some dust on the inside of the cockpit and I can then start weathering the fuselage. I will be starting the display base next week as well. The plan is to complete this over the next two weeks.

You can see more photos and details of this build from the start in the build log at: https://davidsscalemodels.com/build-log/1-48-ch-46a-d-helicopter/

11 attached images. Click to enlarge.